Total cost of quality Demo · Cleanry About TCoQ
Plant
All plants
Bucket
All buckets
Proactive quality activity +6.7 pt
64% of quality activities work ahead of problems · 92% of prevention and appraisal categorized
  • Planned prevention 10,095
  • Process checks 269,170
  • Product checks 113,678
  • Reactive prevention 177
  • Failures 44,161
Planned prevention activities +0.3 pt
98% of 10,272 activities
Process inspection activities +6.2 pt
70% of 382,848 activities
Prevention activities per failure +0.09
0.23 44,161 failures
Some sub-buckets are incomplete: Appraisal · process or product 37% uncategorized. Review sets
Planned prevention share +0.8 pt
96% 100% of cost categorized
Process control share +6.9 pt
64% 63% of cost categorized
Failure cost per USD of appraisal −0.22
1.85 (IF + EF) ÷ appraisal · vs last year
Salvage rate −0.9 pt
54% 82% of cost categorized
Supplier-caused share +0.0 pt
9% 100% of cost categorized
Service failure share −0.6 pt
7% 98% of cost categorized

Proactive share over time

Do we work more ahead of problems than behind them?

Planned vs reactive prevention

Is prevention planned ahead, or set off by failures?

Shift-left: process vs product checks

Are we moving from checking products to controlling processes?

COGQ vs COPQ

Is investment in quality paying back?

Ratio trends

Are the TQM ratios moving the right way?

Sub-bucket split

How does each bucket's cost divide over its sub-buckets?

Benchmark radar

How does our cost profile compare with the benchmark?

Economics of quality

Are we moving towards the cost optimum?

Plant quadrant

Which plants spend wisely, and which are under-investing?

Explanation

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Diagnose

The figure

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