Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Shift-left: process vs product checks

What it is

What it shows

Appraisal activities (records of checks) per month as shares of 100%: process checks, which control the process while it runs, against product checks, which inspect incoming, intermediate or finished product. Appraisal sets without a sub-bucket show as Uncategorized. The dashed line is the number of failures (internal and external) per 100 checks, on the right axis.

Why it matters in manufacturing

Checking the finished product finds defects after they are made; controlling the process stops many of them from being made. Counting checks rather than their cost shows where the inspection effort goes, whatever each check costs.

How to read it

Look for the dark band to grow and the light band to shrink, and for the dashed line to fall after it. Hover a month for the shares and counts. A large Uncategorized band means the split is incomplete: give those sets a sub-bucket in master data.

What good looks like

The process checks band widens month after month while the product checks band narrows, the Uncategorized band is thin, and the dashed line of failures per 100 checks comes down.

Expert view

The expert is reading the figures…

Good

This looks good: the figures move the right way.

What we observe

  • Fact: Recently 75% of checks are process checks.
  • Good: Process checks rose from 67% to 73% of all checks (+6.0 pt).
  • Good: Failures per 100 checks fell from 12.0 to 9.3 (−23%).

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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