Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Failure cost per unit of appraisal

What it is

What it shows

Internal and external failure cost divided by appraisal cost: how much failure cost there is for every unit of currency spent on checking.

Why it matters in manufacturing

Appraisal is meant to find and stop problems before they cost more. If checking works better, the failure that is left gets smaller compared with what you spend on checking.

How to read it

Lower is better. The tag compares with the same period last year. A falling value while the process control share rises is the shift-left paying off.

What good looks like

The value falls year on year: each unit spent on checking goes with less failure cost, especially while the process control share rises.

Expert view

The expert is reading the figures…

Good

This looks good: the figures move the right way.

What we observe

  • Fact: Failure cost per USD of appraisal is 1.85 ((IF + EF) ÷ appraisal · vs last year).
  • Good: It changed −0.22 against the previous period: better.
  • Good: Over the months it fell from 2.14 to 1.56 (−27%).

Keep in mind

  • 37% of the cost in control has no sub-bucket yet.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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