Total cost of quality Demo · Cleanry About TCoQ

Sets

Each set is one process. Its records × price, plus the direct cost fields you pick, give its monthly cost in its bucket; the plant field splits that cost per plant.

50 sets 2 unclassified 7 ignored
Sets
Select Set and group Bucket Sub-bucket AI confidence Price / record Direct cost fields Plant field
Customer 5 sets
Consumer complaints
Complaints about irritation, smell and leaking packs — High confidence: the AI gave this bucket a probability of 80% or more.
claim_amount credit_note
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Customer audit findings
Findings from retailer and customer audits — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Distributor field claims
Quality claims from distributors — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
claim_amount_dist
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Product recalls
Recalls of shipped product — High confidence: the AI gave this bucket a probability of 80% or more.
recall_cost
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Retailer chargebacks and fines
Chargebacks and compliance fines from retailers — High confidence: the AI gave this bucket a probability of 80% or more.
chargeback
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E-commerce 1 set
Amazon listing suspensions
Listings suspended after quality complaints — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
lost_sales
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Engineering 2 sets
FMEA
Risk analysis to prevent defects — High confidence: the AI gave this bucket a probability of 80% or more.
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Process validation
Validation of new SKUs, lines and changed processes — High confidence: the AI gave this bucket a probability of 80% or more.
validation_cost
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Facilities 3 sets
Energy readings
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Utilities, not quality — High confidence: the AI gave this bucket a probability of 80% or more.
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Forklift inspections
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Safety, not quality — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Visitor log
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Not a quality process — High confidence: the AI gave this bucket a probability of 80% or more.
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HR 1 set
GMP training
Good manufacturing practice training sessions — High confidence: the AI gave this bucket a probability of 80% or more.
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Lab 9 sets
Environmental monitoring
Swabs and air sampling in compounding — High confidence: the AI gave this bucket a probability of 80% or more.
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Finished goods release
OTC drug release testing before shipping — High confidence: the AI gave this bucket a probability of 80% or more.
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Gel viscosity checks
Viscosity of gel batches — High confidence: the AI gave this bucket a probability of 80% or more.
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Incoming raw material testing
Alcohol identity and strength, methanol screen per lot — High confidence: the AI gave this bucket a probability of 80% or more.
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Microbial limits testing
Microbial limits per batch — High confidence: the AI gave this bucket a probability of 80% or more.
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OOS investigations
Out-of-specification lab investigations — High confidence: the AI gave this bucket a probability of 80% or more.
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Retained samples
Retained samples per released batch — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Stability programme
Shelf-life and stability pulls — High confidence: the AI gave this bucket a probability of 80% or more.
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Water system testing
Purified water conductivity and TOC — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Logistics 3 sets
Downgraded and expired stock
Stock written off or sold at a discount — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
writeoff_value
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Returns
Returned goods from US customers — High confidence: the AI gave this bucket a probability of 80% or more.
return_value
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Returns EU distributors
Returned goods from EU distributors — High confidence: the AI gave this bucket a probability of 80% or more.
return_value_eur
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Maintenance 3 sets
Calibration checks
Could be prevention (calibration plan) or appraisal (check) — Low confidence: the AI gave this bucket a probability below 50%. Check it.
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Calibration plan
Planned calibration of balances, densitometers and fillers — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Filler preventive maintenance
Planned maintenance on filling and capping lines — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
parts_cost
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Packaging 2 sets
Label reprints
Labels reprinted after errors — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Label verification
Drug Facts panel, lot and expiry checks — High confidence: the AI gave this bucket a probability of 80% or more.
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Production 9 sets
Fill volume and weight checks
Fill checks on the lines — High confidence: the AI gave this bucket a probability of 80% or more.
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In-process ABV checks
Alcohol content checks during compounding — High confidence: the AI gave this bucket a probability of 80% or more.
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Leaking pump rejects
Units rejected for leaking pumps — High confidence: the AI gave this bucket a probability of 80% or more.
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Line clearance
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Operational checklist, no quality cost — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Line stoppages
Unplanned stops for quality reasons — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Pump and closure leak tests
Torque and leak tests of pumps and caps — High confidence: the AI gave this bucket a probability of 80% or more.
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Re-blend rework
Batches re-blended after an ABV out of range — High confidence: the AI gave this bucket a probability of 80% or more.
rework_cost
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Scrap: bulk out of spec
Bulk solution scrapped after failing spec — High confidence: the AI gave this bucket a probability of 80% or more.
scrap_value
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Shift handover log
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No quality cost activity — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
Add
Purchasing 2 sets
Supplier qualification (ethanol, IPA)
Qualifying alcohol suppliers before first use — High confidence: the AI gave this bucket a probability of 80% or more.
audit_cost
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Supplier qualification (ethanol, IPA) (2)
Qualifying alcohol suppliers before first use — High confidence: the AI gave this bucket a probability of 80% or more.
audit_cost
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Quality 8 sets
CAPA execution
Corrective actions: a failure response, could be prevention — Low confidence: the AI gave this bucket a probability below 50%. Check it.
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Change control reviews
Quality review of changes before they go live — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Deviations
Process and GMP deviations — High confidence: the AI gave this bucket a probability of 80% or more.
deviation_cost
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Document change requests
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Document control, no direct quality cost — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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Internal GMP audits
Planned internal audits against 21 CFR 210/211 — High confidence: the AI gave this bucket a probability of 80% or more.
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Meeting minutes
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Not a quality process — High confidence: the AI gave this bucket a probability of 80% or more.
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Methanol and benzene risk assessments
Contaminant risk reviews of materials and suppliers — High confidence: the AI gave this bucket a probability of 80% or more.
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Quarantined batches
Batches on hold pending a quality decision — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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R&D 1 set
Packaging design reviews
Could be prevention or product development — Low confidence: the AI gave this bucket a probability below 50%. Check it.
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Regulatory 1 set
FDA 483 remediation
Remediation of FDA inspection observations — Medium confidence: the AI gave this bucket a probability between 50% and 80%. Worth a look.
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