Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Cost breakdown

What it is

What it shows

Rings from the centre out: the four buckets, then the processes (analysis sets) within each bucket, with an optional ring for the plants in between. The size of a segment is its cost.

Why it matters in manufacturing

It shows how the money of each bucket splits over processes, so you see which few processes carry a bucket and where improvement would pay off most.

How to read it

Compare the segments within one ring: a wide segment holds a large part of its bucket. Click a segment to zoom in and the centre to go back. Small processes are grouped as Other sets.

What good looks like

Small failure segments, and within each bucket no single process taking most of the ring.

Expert view

The expert is reading the figures…

Mixed

Some figures move the right way, some deserve a closer look.

What we observe

  • Fact: The largest item is Retailer chargebacks and fines with 12% ($4.25M).
  • Watch: Retailer chargebacks and fines is the costliest failure process: $4.25M, 21% of failure cost.
  • Watch: Prevention is 12% of quality cost, under the benchmark of 22%.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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