Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Top 10 cost drivers

What it is

What it shows

The ten processes with the highest cost in the period, largest first, with the cumulative share of the total and a dotted line at 80%.

Why it matters in manufacturing

A few processes usually cause most of the cost: the Pareto principle, which Joseph Juran brought into quality management as the vital few. Tackling those first gives the largest saving for the effort.

How to read it

The processes before the cumulative line crosses 80% are your priority list. Click a bar to see that process month by month.

What good looks like

A short list of known processes carries most of the cost and gets smaller after improvement work, while the cumulative line rises more slowly as the cost spreads thinly.

Expert view

The expert is reading the figures…

Concern

There is a problem here worth looking into.

What we observe

  • Problem: Retailer chargebacks and fines is the largest cost driver: $4.25M, 12% of the total (External failure).
  • Fact: The top three drivers hold 27% of the total.
  • Problem: 6 of the top 10 drivers are failures.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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