Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Monthly cost by bucket

What it is

What it shows

Each month's cost per bucket as stacked columns, with the total as a line and a dashed trend line through the total.

Why it matters in manufacturing

Monthly figures show whether quality cost moves, and which bucket moves it. Seasonal effects, one-off events and slow drifts become visible.

How to read it

Watch the colours as well as the height: shrinking failure parts with a steady or growing prevention part is the improvement you want. The trend legend gives the change per month and how predictable it is (R²); click it to hide the line. A forecast horizon continues the total for 3 or 6 months with the shaded bands where it will probably fall (80% and 95%). Click a column to drill down to plants and processes.

What good looks like

Columns that get lower over the months, with smaller failure parts and a steady prevention part, and a trend line that points down with a high predictability.

Expert view

The expert is reading the figures…

Concern

There is a problem here worth looking into.

What we observe

  • Good: Cost fell from $1.52M to $1.36M a month between the first and second half of the period (−11%).
  • Good: External failure moved most, downwards: −$169k a month (−33%).
  • Problem: Failures make up 57% of quality cost: most of the money goes to fixing problems rather than preventing them.
  • Problem: External failures are 51% of failure cost: many defects are found by customers rather than in the plant.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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