Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Plant × month heatmap

What it is

What it shows

Failure cost (internal and external) per plant and month as coloured cells, from light (low) to dark (high).

Why it matters in manufacturing

Hotspots and bad months that come back stand out at a glance, such as a plant that struggles every summer or after a product launch.

How to read it

Look for dark rows (a plant with lasting failure cost) and dark columns (a month that was bad everywhere, pointing to a shared cause such as a material batch or a supplier).

What good looks like

Light cells across the grid, with no dark row or column that keeps coming back, and a year that is lighter than the year before.

Expert view

The expert is reading the figures…

Mixed

Some figures move the right way, some deserve a closer look.

What we observe

  • Watch: Reno, NV in Feb 2026 is the hotspot: $447k, 2.8 times a typical plant month.
  • Watch: Dec 2025 is high in 4 of 4 plants at once.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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