Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Control chart on failure cost

What it is

What it shows

Monthly failure cost (internal plus external) with its mean and control limits: mean plus or minus 2.66 times the average month-to-month change, from the baseline months (shaded).

Why it matters in manufacturing

Failure cost always moves a little. A control chart shows which months moved more than normal variation explains, so you investigate real signals and leave noise alone.

How to read it

Points in the danger colour lie outside the limits: something specific happened that month. Points inside, however high, are normal variation of the process as it is; lowering them needs a change to the process itself.

What good looks like

All recent points sit within the limits around a mean that has come down after an improvement: the process is stable and predictable at a lower cost.

Expert view

The expert is reading the figures…

Mixed

Some figures move the right way, some deserve a closer look.

What we observe

  • Watch: 1 month(s) outside the control limits: Sep 2025.
  • Good: The last 9 months are all below the mean: failure cost has shifted to a lower level.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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