Total cost of quality Demo · Cleanry About TCoQ

Diagnose

Cost bridge

What it is

What it shows

A waterfall from the comparison period's total cost to this period's, with one bar per bucket, plant or process for what it added or removed.

Why it matters in manufacturing

It explains a change in total cost. Management usually asks why the number moved, and the bridge answers with the contributions.

How to read it

Red bars added cost, green bars removed it; together they make up the difference between the two totals. Change the grouping to see the plants or processes behind the change.

What good looks like

Green bars in the failure buckets that are larger than any red bars, so the period ends lower than it started.

Expert view

The expert is reading the figures…

Concern

There is a problem here worth looking into.

What we observe

  • Problem: Quality cost went from $16.93M to $34.59M (+104%) against the previous period.
  • Fact: Appraisal added +$5.49M.
  • Problem: Ext. failure added +$5.06M.

Keep in mind

  • One set has a record count that differs from AlisQI.
  • The token cannot read 5 sets, so the total may be partial.

Computed by the app from the figures in this view. Data as of 9 Nov 2026 02:14.

Explanation

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Diagnose

The figure

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